I just came across this discussion. I am currently putting a Tripacer back together with a new rudder I bought from Airframes Alaska. It is a Super Cub rudder but is the same part number as listed in the PA-22 parts book. The reason for the replacement is that, during annual, I felt a bulge under the fabric in the post. I removed the fabric and found a hole about the size of a quarter. Perhaps I shouldn’t even be posting this photo, as it could potentially further muddy up the water. This failure is not characteristic of a stress fracture. I am guessing that at some time, this rudder sat outside in the weather, top side down, allowing rain water to accumulate. Then during freezing temps the water froze. I leave this photo, only to warn others to look closely at rudders bought from salvage that may have set out in 4-season weather.
I don’t think the presence of a beacon had anything to do with cracking of the rudders in question.The beacons are mounted in line with the hinge point, so would not add stress as if they were mounted fore or aft.
The top of the rudder does have counterbalance surface extending forward of the hinge line, so when the rudder flaps side to side, as it does when the plane is tied down and being subject to wind, stress is multiplied. I wonder what planes these rudders were on, tail draggers or trikes. Super Cubs and Pacer rudders don’t have the dampening effect that Tripacers and Colt rudders do, by virtue of the aileron/rudder interconnect system. The rudders that are free to bang against the stops would have to endure much greater torsional stresses just above the top hinge and below that counterweight - where these rudders are cracking.